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Automatic Vertical Insulating Glass Production Line With Argon Gas Filling

Jinan Lijiang Automation Equipment Co., Ltd.
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Automatic Vertical Insulating Glass Production Line With Argon Gas Filling

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Brand Name : LIJIANG GLASS

Model Number : LJGF2535

Certification : CE

Place of Origin : JINAN CHINA

MOQ : 1 set

Price : USD 80000 - 120000 per set

Payment Terms : L/C, T/T

Supply Ability : 50 sets per month

Delivery Time : 60 days

Packaging Details : Container

Brand name : Insulating Glass Processing Line with argon gas filling

Brand : LIJIANG GLASS

Max glass size for filling gas : 2500 mm*3200 mm

Glass thickness : 3 - 15 mm ( 3 - 30 mm )

IG thickness : 60 mm

Material : Stainless steel

Gas value : > 95%

Length : 23.5 meters

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Automatic Vertical Insulating Air-Floating Glass Processing Line With Gas Filling Online

Introduction of vertical insulating air-floating glass processing line with gas filling

Using Air-floating technology to transfer glass to prevent the glass from being contaminated by wheels and leaving traces to improve the IG production’s high quality. The line has seven sections:

01 transfer section;

02 washing machine;

03 discharge section;

04 inspection and installation section;

05 transfer section;

06 pressing and filling section;

07 discharge section.

Automatic Vertical Insulating Glass Production Line With Argon Gas Filling

Main feature:

• Ultra-long (2500mm*3500mm) insulating glass can be compressed twice

• Adopts conveyor belt to transfer glass, uses servo motor to press glass

• The pressing plate can be opened for easy maintenance

• Pressing board with adjustable structure to guarantee long-lasting service life

• Automatically fill argon gas with significant sealing effect, higher argon content

• Set zones to fill different size of glass with follow-up sealing method reduces argon loss

• Can set gas value and show the process of filling gas on the touch screen

• Fast reacting sensor for permanent control of gas filling process

• Gas concentration can reach more than 90%

• No need to drill holes on the spacer frame

• Standard gas is Argon gas

07 discharge section

• Storage glass

• Can be connected to sealing machine

Technical data

Max. glass size 2500mm*3500mm
Max glass size for filling gas 2500mm*3200mm
Min. glass size 280mm*450mm
Glass thickness 3-15mm
Insulating glass thickness 60mm
Glass washing speed 2-10m/min
Glass conveyor speed 45m/min
Washing brushes 3 pairs of soft brushes
Water supply Water consumption:0.5t/h conductivity:40μs/cm
Air supply Flow: 1m³/min
Air pressure ≥0.8MPa
Total power 3P 380V 50HZ
Dimension 23500*3500*3700mm
Weight 6500kg

Other sizes of the vertical insulating air-floating glass processing line with gas filling :

Parameters Unit LJBZ2025GF LJBZ2535GF LJBZ2535DGF
Power supply 380V 50Hz 3P
Total power KW 41 44.5 51.5
Washing speed m/min 2~10
Maximum working speed m/min 45
Minimum glass size mm 450*280
Maximum glass size mm 2000*2500
2000x3000 (Pressed by twice)
2500*3200
2500*3500(Pressed by twice)
2500x4500(Pressed by twice, add suckers)
Flat glass thickness mm 3~15(3-30)
Washing brushes Pieces 6
Maximum thickness of insulating glass mm 60
Total gas consumption L/min 1200
Conveyer roll height mm 520
Dimension L*W*H(mm) 19500*3500*3200 23500*3500*3700 27000*3500*3700

Optional functions of vertical insulating air-floating glass processing line with gas filling :

• Step glass with optional edges (L:100mm W:50mm)

• Shaped glass

• Pre washing machine

Details of Automatic vertical insulating air-floating glass processing line

01 transfer section

Coating detection mechanism, automatic detection of offline Low-e film

02 washing machine

• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass

• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.

• The air knife can automatically adjust the width of the air knife according to the thickness

• The operation box with washing speed display, can accurately display washing speed (8-10m)

• Water tank automatic temperature control, water replenishing system

• European silencer system

• Stainless steel material

03 discharge section

• Storage glass

04 inspection and installation section

The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass

05 transfer section

• Automatic measurement of glass thickness. It can be used according to actual needs when working.

06 pressing and filling section

Automatic Vertical Insulating Glass Production Line With Argon Gas Filling


Other product of LIJIANG GLASS

Vertical edge deleting machine Glass Edge Grinding Machine with servo motor

LJDM2545 smart vertical edge deleting machine is used to delete the edge film of the Low-e glass. The glass edge deleting machine adopts imported servo control system, positioning accurately with smooth operation. High quality grinding wheels are durable, can produce neat and beautiful grinding crack. The distance can be set among 10 ~ 150 mm arbitrarily.

Low-E glass, also known as low radiation glass, is a kind of film product composed of multilayer metal or other compounds on the surface of glass. Compared with common glass and traditional architectural coated glass, the coating has excellent heat insulation effect and good light transmittance.

Low-e glass types:

Single silver Low-E glass

Single silver Low-E coated glass usually contains only one functional layer (silver layer). In addition to other metal and compound layers, the total number of coating layers reaches 5.

Double silver Low-E glass

The double silver Low-E coated glass has two functional layers (silver layer), plus other metal and compound layers, the total number of coating layers reaches 9. However, the technical process control of double silver Low-E glass is much more difficult than that of single silver.

Main feature of Low-E film deleting machine:

Vertical Low-E glass edge deletion machine contains 3 sections: glass loading section, deleting section and glass unloading section. Low-E film deletion machine has 4 kinds of different directions. Online low-e and outline low-e glass.

The vertical low-e film edge deletion machine can delete the double or triple low-e film.

  • Six sets of servo motors,British TRIO system
  • Inlet-outlet with two-direction,4directions are available
  • Automatically measure glass size
  • Delete double and triple silver low-e glass
  • Automatically measure glass size
  • Automatically distinguish low-e surface
  • PLC control system, touch screen interface
  • Six servos control system
  • Intelligent control system, can recognize batch processing
  • Edge deletion is adjustable
  • The head can be rotated 360°
  • Safe and full automatic device

Technical parameter:

Max. glass processing size 2500*4500mm
Min. glass processing size 400*280mm
Glass thickness 3-15mm
Diameter of grinding wheel 200mm
Conveyor height 500mm
Edge deleting width 10-50mm
Transmission speed 29m/min
Edge deleting speed 2-29m/min
Abrasive wheel width 10/12/15mm
Glass thickness 3 - 15mm
Grinding wheel speed 0~3000r/min
Total air consumption 100L/ min
Air pressure ≥0.8MPa
Total power 3P 380V 50Hz 15KW
Dimension Dimensions :9700×2500×3400mm
Total weight 3700KG

Electrical parameters

NAME ORIGIN BRAND
Servo motor Taiwan TAIDA
PLC Taiwan TAIDA
Pneumatic component Taiwan AAIRTAC
Low pressure electricity Germany SIEMENS
Circuit breaker Germany SIEMENS
Sensor switch Korea AUTONICS
Approach switch Korea AUTONICS
Limit switch Taiwan TEND
Connector Germany SIEMENS
Frequency converter France SCHNEIDER
Main Button France SCHNEIDER
Intermediate relay Japan OMRON

Automatic Vertical Insulating Glass Production Line With Argon Gas Filling


Product Tags:

Vertical Insulating Glass Production Line

      

Argon Gas Insulating Glass Production Line

      

Vertical double glazing production line

      
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